SB220 SB221 arcing problems improvements modifications



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SB221 Tank Circuit Voltage Distribution Vs. Frequency

One theory, offered by a California radio amateur, is the tube is a source of unwanted VHF
energy caused by parasitic oscillations. Lacking documented tests with reliable
equipment, we are shown pictures of damaged components and told to simply
“take his word” that the arc damage was caused by sudden bursts of VHF energy.
These sudden bursts of parasitic energy, that cannot be replicated, are blamed for arcs in,
and damage to, bandswitch, tuning capacitors, and other tank components. No one ever can catch the amplifier in such a state of
oscillation, so we are just left with conjecture and speculation that the arc
was caused by a VHF parasitic that appears for an instant and then vanishes for
weeks, months, or years.

It is very easy to prove if VHF oscillations or oscillations (or
normal operation) on
any frequency can create an arc. We can
test for stability
, or we can excite the anode of the
PA tube with a known RF voltage level over a very wide frequency range and measure
voltage distribution throughout the system with a very
high impedance detector probe. The voltage distribution would tell us the frequencies
and circuit locations where the highest voltages would appear if the tube
“oscillated”. 

While every amplifier manufactured is claimed to suffer from parasitics, it
is impossible to
test every PA made. In lieu of that, I picked a PA that is commonly rumored or alleged to have
parasitics. The purpose of the series of measurements below is to determine if it is possible
for resonances in the tank to INCREASE anode voltage to the point where an arc
will occur, or if it just an imagined problem, or a problem “invented”
to sell a specific cure that only one source sells. 

Regardless of opinions or motives, or our personal feelings about specific
theories, looking at the data tells how what happens, voltage-wise, through the
tank system path.

Test Method

 By
injecting the anode with a known voltage, and sweeping the tank slowly over a
wide frequency range, we can determine voltage distribution at any point in the
tank system. By looking at the relationship of the various test points to anode voltage, we can determine if it is
possible to cause an arc at frequencies at any particular frequency.

While it would be nice to drive the input and look at results, it applying RF drive over frequencies between 1 and
300MHz to an HF PA’s normal input is not practical or useful. Input circuits and other components
normally prevent VHF RF
from reaching the tube. In order to document voltage distribution in the tank, we
must excite the tank another way. The best method is to inject a constant voltage
RF source at the tube anode, and measure voltage
throughout the tank without disturbing the distributed impedances. This can be accomplished
with a high input impedance detector probe and a constant voltage source that
sweeps frequency.

The goal is to replicate actual operating conditions and look for voltage
“hot spots”. To maintain accuracy, the tank must be adjusted normally.
This was accomplished by loading the PA normally with a 100 watt exciter into a 50 ohm
dummy load. After tuning and without disturbing tank settings, the
amplifier is disconnected from power mains and from the exciter.

Of course an increase in voltage at a specific point wouldn’t prove an arc will
occur, it simply proves at what point and at what frequency an arc
could occur. The higher the voltage
at a given swept frequency, the more possible it is for an arc to occur at that
frequency. If the voltage is much lower than the injection voltage, at any
particular point, an arc at that frequency would be nearly impossible. 

The Measurements


SB220 test amplifier parasitic myth

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The anode is excited with a swept power-leveled source feeding a bridging
pad and the anode. The sweep is from 1 MHz to 300 MHz. The small coaxial cable
and multicolored wire are from the high impedance J-FET source follower probe
used to feed the second RF port of an Agilent network analyzer. In this
condition the network analyzer acts like a sweep generator with a voltage
detector.
   

  • HP Network Analyzer source connected to tune anode at tube. Constant power
    source leveled at 10dBm at injection point load.
  • 100k-ohm 3pF active voltage detector probe
  • Transmission loss calibrated at zero dBm for mid-scale into the 100k probe as
    detector, across 2700-ohm resistor.
  • All displays 10dB/div voltage, sweep is 1MHz to 300MHz.
  • 1600 data points, 5 second sweep time. 

 


Sweep of voltaage with frequency

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1. Tank adjusted for normal operation at 3.8MHz. The above
sweep is voltage across the tuning capacitor, which is +2.5dB at plate tune
capacitor. +2.5dB becomes the reference level for comparing HF voltages
throughout the tank system. With the anode at 3000 volts peak swing at 1300 watts on 80 meters,
the reference level would be 2.5dB. A 1300-watt parasitic or spurious would develop the same
starting voltage swing. That voltage would be attenuated or increased, by the
same change as the display indicates, as it “travels along” through through the
tank. 

In this case at the tuning capacitor, a 180MHz parasitic would be 14.4dB down
in level (marker 3) compared to the HF voltage (marker 1). This is 19% of the HF
voltage level, or 570 volts peak with 3000 volts of anode voltage swing. A VHF
arc at 180MHz would be impossible, unless the anode was swinging 18,000 volts. As a matter of fact, there isn’t any
frequency very far from the operating frequency where an arc could occur!

A grid dip meter would show a strong dip at 180MHz, because it would be
loaded by the tank. This is why a grid dip meter can not locate a “problem
frequency”, it might actually be locating a good frequency! 

 


sweep anode voltage to tank voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2. 80m position. The above graph indicates voltage at the 15
meter tap to closest arc point on switch. Highest voltage at frequency marker 3
is -12dB at 177 MHz. This is -14.5dB anode voltage, or 19% of anode voltage! 19%
of 3000 would be only 570 volts, making it impossible to arc the 15M tap at VHF
frequencies. After all, that tap survives constant exposure to over 3000v at the fundamental
frequency when operating 80 meters!

 

 

 


anode sweep 80 meters

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3. 80m position. Voltage across loading capacitor. All spurious
response voltages are
at least 20dB down from the anode voltage. No VHF arcs possible here
either. 

 

Figure 4. Tank normally loaded on 15-meters. Voltage across tuning capacitor.
Anode injection voltage reference at +2.6 dB.

 

Figure 5. 15m operation. Voltage at highest VHF voltage point in
system past the parasitic suppressors. This voltage was at plate blocking
capacitor on plate choke side. Point 4 is 11 dB down, or 27% of anode voltage.

 

 

Figure 6. Voltage across loading capacitor at tank-end stud to
chassis. Peak at 247MHz is -16dB, or 16% of anode voltage (480v at this point
with 3000v at anode). This peak is caused by layout, and the loading cap
coupling directly to tubes through stray capacitance from anode system.
Impossible to have a VHF arc here, but it could aggravate TVI at USA channel 13.

Conclusion


From the above swept data, we can see VHF voltage would always be much less
than HF voltage. The only likely candidate for arcing is improper operation at
or near the operating frequency.


What causes arcs? Click here.

More SB221 will be added at a later date. Including performance improvement
modifications.